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Our Ferries a' Buildin'

How many men and women are at work on each of these boats?

Electrician Nick Petanovich

About 55 people on the Golden Gate boat at this time, fewer on the Alameda boat until we get ramped up.

Tell our readers where it is and what it’s like up there.

HR: Well, Whidbey Island is a little bit of paradise in the Northwest. It’s up in Washington, in Puget Sound. We’re right across the harbor from Everett, just about 30 miles north of Seattle. It’s an island, which is actually the largest island in the continental U.S. It’s about 50 miles long. Nichols Brothers is situated in a little harbor called Holmes Harbor on South Whidbey Island. We’re about an hour from Seattle. You have to take a ferry to get over here from a little place called Mukilteo. It’s very rural here, a lot of small farms, a lot of people who have recently moved here.

How did Nichols Brothers happen to start building ferries up in Freeland?

Well, Nichols is a third-generation family of boat builders. They originally got their start up in Hood River, Oregon where Frank Nichols was building boats and they moved up here about 35 years ago. It was a machine shop when they moved here and they started building little 32 foot fishing boats and through the years, we’ve built quite a number of vessels.

Foreman Carl Taylor

Are these ferries each custom built or are they stamped out assembly line fashion?

No, they are very much custom boats. I mean the only thing similar from catamaran to catamaran is that they’re all International Catamaran Designs out of Sydney, Australia.

We’ve built four overnight boats, diver catamarans. We can build anything with this basic hull design. In Australia there are high-speed catamarans moving automobiles.

How do these ferries get from Whidbey Island to San Francisco?

They go under their own power. We’re actually delivering both of these vessels in the Bay Area and we’ll do crew training when we get down there. It takes about five days to drive down there.

Do you ever write secret messages on the under beams or behind panels?

For the most part, I’ll say no. I have found a few initials here and there inside the hulls. But we discourage that.

Fitter Fran Lafond works on the superstructure

Are there any superstitions or special ceremonies that boat builders do? For example, skyscraper builders will put a Christmas tree up when they’ve topped off a building.

HR: Oh, yes. We try to never launch a building bow first. We launch them stern first. We try to never launch a boat on Friday. When we were building the fishing boats for fishermen, when we were raising the mast, we always tried to put some silver inside the mast, a coin usually. Some of those traditions haven’t always kept going. Like we haven’t put any silver under any of masts lately. But we do try to stay away from launching on Fridays and launching a boat bow first, whenever it’s possible.